Free Airplane Maintenance Checklist Template

Airplane Maintenance Checklist


Prepared by: [Your Name]

Company: [Your Company Name]

Date: January 15, 2050


I. General Information

Aircraft Model:

Boeing 787 Dreamliner

Serial Number:

123456789

Maintenance Date:

January 15, 2050

Technician Name:

Jarrett Bailey

Flight Hours Since Last Maintenance:

1,500 hours

Next Scheduled Maintenance:

April 15, 2050


II. Pre-flight Checks

Exterior Inspection

  • Fuselage Inspection:

  • Check the fuselage for any signs of damage, corrosion, or wear.

  • Ensure paint integrity and clean any debris or contaminants.

  • Wings and Flaps:

  • Inspect wings for any cracks or dents; ensure flaps are functioning correctly.

  • Check for debris, ice, or snow that could affect aerodynamics.

  • Landing Gear:

  • Ensure landing gear is secure and properly locked in place.

  • Confirm that tires are inflated to the recommended pressure (main: 210 psi, nose: 150 psi).

Interior Inspection

  • Cockpit Instruments:

  • Verify that all cockpit instruments (altimeter, airspeed indicator, etc.) are operational and calibrated.

  • Check the functionality of communication and navigation systems.

  • Seating and Emergency Exits:

  • Inspect all seating for wear and secure attachment.

  • Ensure emergency exits are easily accessible and functioning.

  • Cargo Security:

  • Verify that all cargo is secured and balanced to prevent shifting during flight.


III. Routine Maintenance Tasks

Engine Maintenance

  • Oil Change:

  • Change the engine oil (using high-performance synthetic oil).

  • Check for leaks around the oil pan and seals.

  • Air Filter:

  • Inspect air filters for dirt and debris; replace if needed.

  • Clean air intake to ensure optimal airflow.

  • Fuel System:

  • Inspect fuel lines for integrity; replace any frayed or damaged hoses.

  • Conduct fuel quality tests to ensure no contamination.

Electrical System

  • Battery Performance:

  • Test battery performance and charge levels; replace if below 75%.

  • Check battery terminals for corrosion.

  • Wiring Inspection:

  • Inspect wiring harnesses for signs of wear, fraying, or damage.

  • Ensure connections are secure and weatherproof.

  • Navigation Lights:

  • Check all navigation lights for proper operation.

  • Replace any burnt-out bulbs.


IV. Inspection Procedures

Scheduled Inspections

  • 360-Degree Walk-around:

  • Conduct a thorough 360-degree visual inspection of the aircraft.

  • Look for any inconsistencies or potential safety issues.

  • Logbook Review:

  • Complete a detailed logbook review for maintenance history and compliance.

  • Verify that all previous maintenance actions were recorded accurately.

  • Fatigue Examination:

  • Examine wear-prone areas such as the wing roots, landing gear, and control surfaces for signs of fatigue or corrosion.

Unscheduled Inspections

  • Crew Reports:

  • Assess any reported issues from the flight crew, addressing concerns raised.

  • Conduct focused inspections on any newly repaired areas.

  • Critical Safety Components:

  • Random checks on critical safety components, such as emergency equipment and control surfaces.


V. Sign-off Section

Jarrett Bailey

Technician Signature
Date: January 15, 2050

[Your Name]

Supervisor Approval
Date: January 15, 2050



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