Free Commercial Vehicle Inspection Checklist Template

Commercial Vehicle Inspection Checklist


Vehicle Identification

Inspection Item

Details

Vehicle Make/Model

Vehicle Identification Number (VIN)

License Plate Number

Inspection Date

Inspector Name

[Your Name]


Exterior Inspection

1. Tires and Wheels

  • Tire Tread Depth: Sufficient for safe operation? (Check for wear or damage)

  • Tire Pressure: Correct inflation (specify psi)

  • Wheel Rims: Free from cracks or damage

  • Lug Nuts: Tight and secure

2. Lights and Reflectors

  • Headlights: Operational and properly aligned

  • Taillights: Functional and clear

  • Turn Signals: Working on both sides

  • Brake Lights: Bright and functional

  • Reflectors: Clean and visible on the rear and sides

3. Windows and Mirrors

  • Windshield: Free from cracks and chips

  • Side Mirrors: Properly adjusted and secure

  • Rearview Mirror: Clear and undamaged

  • Wiper Blades: Functional and in good condition

  • Washer Fluid: Adequate level

4. Body and Frame

  • Body Panels: No visible dents, cracks, or rust

  • Frame: Inspect for cracks, corrosion, or deformation

  • Bumpers: Secure and intact


Engine and Underhood Inspection

1. Engine Oil

  • Oil Level: Adequate and clean

  • Oil Leaks: No signs of leakage

2. Coolant

  • Coolant Level: Sufficient in the reservoir

  • Hoses: No cracks or leaks

  • Radiator: No signs of damage or leakage

3. Belts and Hoses

  • Belts: No cracks, fraying, or looseness

  • Hoses: Secure and undamaged

4. Battery

  • Terminals: Clean and free from corrosion

  • Battery Charge: Sufficient and properly secured

5. Air Filters

  • Condition: Clean and free from debris


Brake System Inspection

1. Brake Pads/Shoes

  • Wear Level: Sufficient material remaining

  • Condition: No cracks or damage

2. Brake Lines and Hoses

  • Leaks: No visible leaks

  • Integrity: Secure and not damaged

3. Parking Brake

  • Functionality: Operates smoothly and holds the vehicle stationary


Interior Inspection

1. Dashboard Warning Lights

  • Indicator Lights: No active warning lights

  • Display Screens: Clear and readable

2. Seat Belts

  • Condition: Secure and free of frays or damage

  • Functionality: Operate as expected

3. Emergency Equipment

  • Fire Extinguisher: Accessible and fully charged

  • First Aid Kit: Complete and intact

  • Flares/Triangular Reflectors: In place and in good condition


Suspension and Steering

1. Suspension

  • Shocks/Struts: No leaks, damage, or excessive wear

  • Springs: No visible damage or wear

2. Steering

  • Steering Wheel Play: Within acceptable range

  • Power Steering Fluid: Adequate level and clean


Exhaust System

  • Exhaust Pipes: Free from leaks, rust, or damage

  • Muffler: No damage, dents, or rust

  • Catalytic Converter: Secure and free from visible damage


Load and Cargo Area

  • Cargo Securing: All items are securely fastened

  • Cargo Area Condition: Free from damage or obstructions

  • Doors and Latches: Functional and secure


Final Checklist

  • Overall Vehicle Condition: Satisfactory / Needs Repairs

  • Road Test: Passed / Needs Attention

  • Next Inspection Due: ____________________________

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