Free Simple Generator Maintenance Checklist Template

Simple Generator Maintenance Checklist


Prepared by: [Your Name]

Company: [Your Company Name]

Date: [Date]


I. Visual Inspection

Visual Inspection

Task Description

Status

Check for Leaks

Inspect the generator for any fuel, oil, or coolant leaks.

  • Pending

  • In Progress

  • Completed

Inspect for Physical Damage

Look for visible signs of damage, rust, or wear on the exterior.

  • Pending

  • In Progress

  • Completed

Cleanliness

Ensure the generator and surrounding area are free from debris and dirt.

  • Pending

  • In Progress

  • Completed

II. Fluid Levels

Fluid Levels

Task Description

Status

Oil Level

Check and refill engine oil to recommended levels.

  • Pending

  • In Progress

  • Completed

Coolant Level

Inspect and top up the coolant level if needed.

  • Pending

  • In Progress

  • Completed

Fuel Level

Ensure the fuel tank is adequately filled for upcoming operations.

  • Pending

  • In Progress

  • Completed

III. Battery Condition

Battery Condition

Task Description

Status

Battery Charge

Test the battery charge and recharge if necessary.

  • Pending

  • In Progress

  • Completed

Terminals and Cables

Inspect battery terminals for corrosion and ensure cables are secure.

  • Pending

  • In Progress

  • Completed

IV. Air Filter Inspection

Air Filter Inspection

Task Description

Status

Clean the Air Filter

If the air filter is reusable, clean it thoroughly.

  • Pending

  • In Progress

  • Completed

Replace if Necessary

If the air filter is disposable, replace it according to maintenance guidelines.

  • Pending

  • In Progress

  • Completed

V. Belts and Hoses

Belts and Hoses

Task Description

Status

Inspect Belts

Check for wear, fraying, or looseness in the belts.

  • Pending

  • In Progress

  • Completed

Examine Hoses

Look for cracks, swelling, or signs of leaks in hoses.

  • Pending

  • In Progress

  • Completed

VI. Electrical Connections

Electrical Connections

Task Description

Status

Wiring Inspection

Inspect all wiring for damage or loose connections.

  • Pending

  • In Progress

  • Completed

Secure Connections

Tighten any loose connections to prevent electrical issues.

  • Pending

  • In Progress

  • Completed

VII. Load Testing

Electrical Connections

Task Description

Status

Conduct Load Test

Run the generator under a load to verify proper operation.

  • Pending

  • In Progress

  • Completed

Check Performance

Monitor voltage, frequency, and output to ensure it meets specifications.

  • Pending

  • In Progress

  • Completed

VIII. Record Keeping

Electrical Connections

Task Description

Status

Document Findings

Record all inspection findings, noting any issues found and actions taken.

  • Pending

  • In Progress

  • Completed

Schedule Next Maintenance

Log the date of the next scheduled maintenance based on the generator’s usage.

  • Pending

  • In Progress

  • Completed



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