Free Battery and Charging System Inspection Checklist Template
Battery and Charging System Inspection Checklist
Prepared by:
[YOUR NAME]
[YOUR COMPANY NAME]
1. Visual Inspection
|
Task |
Check |
|---|---|
|
Check for cracks, leaks, bulging, or external damage |
|
|
Ensure battery terminals are clean and free of corrosion |
|
|
Verify the battery is securely mounted |
|
|
Inspect charging cables for damage; check charger for visible wear |
|
2. Battery Terminals & Connections
|
Task |
Check |
|---|---|
|
Inspect terminals for corrosion or loose connections |
|
|
Clean terminals and tighten connections as needed |
|
3. Battery Voltage Check
|
Task |
Check |
|---|---|
|
Measure resting voltage: |
|
|
|
|
4. Charging Voltage Check
|
Task |
Check |
|---|---|
|
Measure charging voltage: |
|
5. Battery Performance Test
|
Task |
Check |
|---|---|
|
Perform load test to verify battery delivers power under load |
|
|
Check if the battery starts the system efficiently |
|
6. Charging System Test
|
Task |
Check |
|---|---|
|
Ensure charging voltage remains stable during operation |
|
|
Listen for abnormal sounds or behavior from the charging system |
|
|
Check the alternator belt for tightness and condition (if applicable) |
|
7. Safety Check
|
Task |
Check |
|---|---|
|
Ensure vent caps/vents are correctly placed for safe gas release (if applicable) |
|
|
Follow all safety protocols for handling the battery and charger |
|
8. Record Findings
|
Task |
Check |
|---|---|
|
Record voltage readings and any irregularities or issues |
|
|
Note required actions or repairs |
|
9. Post-Inspection
|
Task |
Check |
|---|---|
|
Dispose of hazardous materials safely |
|
|
Clean the inspection area |
|
