Free Forklift Maintenance Checklist Template
Forklift Maintenance Checklist
I. General Information
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Forklift ID: F-1234
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Date of Inspection: October 28, 2050
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Inspector’s Name: [Your Name]
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Shift: Day Shift
II. Visual Inspection
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Check for Visible Damage: Inspect the forklift for any visible dents, cracks, or other signs of damage.
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Inspect Safety Decals and Labels: Ensure all safety labels and instructions are legible and intact.
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Check Seatbelt Condition: Verify that the seatbelt functions correctly and is in good condition.
III. Fluid Levels
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Engine Oil Level: Check and refill as needed.
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Hydraulic Fluid Level: Check and top up if necessary.
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Coolant Level: Ensure the coolant is at the correct level.
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Fuel Level (Gasoline/Diesel/LPG): Confirm fuel is sufficient for operation.
IV. Battery and Electrical Components
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Battery Charge Level: Check the battery is fully charged.
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Battery Terminals: Inspect for any corrosion or loose connections.
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Wiring Condition: Look for damaged or exposed wiring.
V. Brakes, Lights, and Horn
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Service Brakes: Ensure brakes engage smoothly and firmly.
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Parking Brake: Confirm the parking brake holds the forklift in place.
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Headlights and Taillights: Verify lights are operational and unobstructed.
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Horn: Test the horn to ensure it functions.
VI. Forks and Mast Condition
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Forks: Check for bends, cracks, or uneven wear on the forks.
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Mast Assembly: Inspect for any signs of wear or damage.
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Chains and Hydraulics: Ensure chains are properly lubricated, and hydraulics are functioning smoothly.
VII. Tires and Wheels
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Tire Pressure: Confirm each tire has the correct pressure.
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Tread Condition: Inspect tires for excessive wear or damage.
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Wheel Nuts: Ensure all wheel nuts are tight.
VIII. Operational Check
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Steering Response: Test the steering for smooth, responsive movement.
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Engine Operation: Start the forklift to check for unusual noises or vibrations.
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Lift and Tilt Functionality: Operate the lift and tilt mechanisms to ensure proper function.
IX. Sign-off
Inspector
[Your Name]
Inspector
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Notes/Comments: Record any issues found during the inspection and actions taken or required.
