Free Forklift Maintenance Checklist

I. General Information

• Forklift ID: F-1234

• Date of Inspection: October 28, 2050

• Inspector’s Name: [Your Name]

• Shift: Day Shift

II. Visual Inspection

• Check for Visible Damage: Inspect the forklift for any visible dents, cracks, or other signs of damage.

• Inspect Safety Decals and Labels: Ensure all safety labels and instructions are legible and intact.

• Check Seatbelt Condition: Verify that the seatbelt functions correctly and is in good condition.

III. Fluid Levels

• Engine Oil Level: Check and refill as needed.

• Hydraulic Fluid Level: Check and top up if necessary.

• Coolant Level: Ensure the coolant is at the correct level.

• Fuel Level (Gasoline/Diesel/LPG): Confirm fuel is sufficient for operation.

IV. Battery and Electrical Components

• Battery Charge Level: Check the battery is fully charged.

• Battery Terminals: Inspect for any corrosion or loose connections.

• Wiring Condition: Look for damaged or exposed wiring.

V. Brakes, Lights, and Horn

• Service Brakes: Ensure brakes engage smoothly and firmly.

• Parking Brake: Confirm the parking brake holds the forklift in place.

• Headlights and Taillights: Verify lights are operational and unobstructed.

• Horn: Test the horn to ensure it functions.

VI. Forks and Mast Condition

• Forks: Check for bends, cracks, or uneven wear on the forks.

• Mast Assembly: Inspect for any signs of wear or damage.

• Chains and Hydraulics: Ensure chains are properly lubricated, and hydraulics are functioning smoothly.

VII. Tires and Wheels

• Tire Pressure: Confirm each tire has the correct pressure.

• Tread Condition: Inspect tires for excessive wear or damage.

• Wheel Nuts: Ensure all wheel nuts are tight.

VIII. Operational Check

• Steering Response: Test the steering for smooth, responsive movement.

• Engine Operation: Start the forklift to check for unusual noises or vibrations.

• Lift and Tilt Functionality: Operate the lift and tilt mechanisms to ensure proper function.

IX. Sign-off

Inspector

[Your Name]

Inspector

• Notes/Comments: Record any issues found during the inspection and actions taken or required.

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